Working Principle
• Flame treatment part: The flame treatment machine generates high-temperature flames through a double flame gun. When the flame contacts the surface of bottles and cups made of PP (polypropylene) and PE (polyethylene) materials, the molecular structure of the material surface will change. The surface of these materials is usually low in surface energy and non-polar. Flame treatment can introduce polar groups such as hydroxyl and carboxyl groups on the surface, thereby increasing the surface energy of the material and improving the surface wettability and adhesion.
• Conveyor belt part: The stainless steel conveyor belt is driven by a motor to transport plastic products such as bottles and cups to the position where the flame gun is treated. It can stably transport items and ensure the continuity of the flame treatment process.
• Rotating fixture part: The rotating fixture can fix the bottle or cup and rotate it during the flame treatment process. This ensures that the entire surface of the bottle or cup can be evenly flame treated to avoid the situation where the part is not treated or overtreated.
• Key panel operation: The flame size of the flame gun, the speed of the conveyor belt, the rotation speed of the rotating fixture and other parameters are controlled through the key panel. Operators can flexibly adjust these parameters according to the requirements of different PP and PE material products, such as the size, shape, and degree of treatment of bottles and cups.
• Safety shield: It is mainly to prevent operators from being exposed to flames or being burned by high temperatures, and also to avoid splashes that may be generated during flame treatment from causing damage to the surrounding environment and personnel.
Application scenarios
• Packaging industry: During the production process of plastic bottles and plastic cups, their surfaces are flame treated for subsequent printing, labeling and other processes. For example, after flame treatment of beverage bottles, cosmetic bottles, disposable plastic cups and other products, labels or printed patterns can be better attached to the surface, improving the appearance quality of the product.
• Plastic product processing: For some PP and PE plastic products that need to be coated or bonded to other materials, flame treatment is an effective pretreatment method that can enhance the bonding between different materials.
Advantages
• Uniform treatment effect: Due to the cooperation of the rotating fixture and the conveyor belt, the surface of products such as bottles and cups can be evenly flame treated, ensuring the consistency of treatment quality.
• Easy to operate: Through the key panel operation, various parameters can be adjusted simply and quickly to meet different production requirements.
• High safety: The safety shield effectively ensures the safety of operators and the surrounding environment, reducing the possibility of accidents.
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Cylinder Flame treatment Machine//Usage and characters
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Guide
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- Mainly used for pre-treatment of polyethylene and polypropylene plastic products;
- The better ink adhesion is available after the pre-treatment;
- Cylinder bottles made by PP PE fit.;
- The normal use of the flame treatment Machine in addition to prepare compressed air, but also to prepare a combustible gas, the machine itself an excuse to set the compressed air and combustible gas.
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Application fields
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- Electron, Hardware, Auto, Toys, Gifts, Plastics parts，
- Plastics products, House appliances, work of art, Stationery, Ornament, cosmetic, sports apparatus .
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LC-F2 Cylinder flame treatment Machine//Parameter
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Technical parameters
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- Flame width:250mm;
- Burning Gas:LPG gas;
- Conveyor speed:0~10m/min;
- Outline dimension:2000X450X850mm;
- Conveyor size:2000X340mm;
- Combustion gas:Compressed air 8kg/cm2 ;
- Bottle mouth diameter: 25mm;
- Distance between Support seat: 100mm;
- Max Bottle diameter: 100mm.
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Works supply
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- Power： 1 phase 220V；
- 5-7bar compress air;
- Combustible gas
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Package list
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- Dimension: 2.330×0.650×1.100m;
- Gross weight; 190KG;
- 1.60CBM.
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H.S.Code
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8443198000
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Certificate
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CE
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Cylinder Flame treatment Machine//Advantage
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Function
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- Mainly used for the surface pretreatment of PE and PP plastic products;
- Micro motor imported from Japan, stepless speed timing mode is adequate for different workpiece requirement;
- The machine is two sides equipped with baffle-boards to improve the heat efficiency;
- Advanced gushing nozzle is design generates a good combustion result, it is a product that saves energy;
- According to the size of your product that is to be printed, replace the taper support to meet the different requirement of workpiece
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Main configuration
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- Main Motor：zhejiang Motor/reducer;
- Feeding Motor： Zhejiang Motor-31K15RGN-C/15W;
- Contactor：Shanghai;
- Relay ： Shanghai;
- Transport speeder ：STS/AUS22-15W;
- Cooling fan： SUNON/DP200A.
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Accessories included
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- Operation instruction in English；
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Cylinder flame treatment Machine//Technical support
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Printing elements
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To achieve the Machine capabilities, Please notice
- Please test with pp bottles before normal production;
- Please test PP PE bottles with Blue flame;
- Please ask Master professional electrician to maintain and repair Flame treatment Machine;
- Please record the transport speed, flame width, flame angle to get best treat parameter.
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