• Fully automatic vertical turntable structure: The turntable is one of the core components of the machine. It is placed vertically and surrounded by multiple workstations. This design can make full use of space and achieve efficient continuous production. The turntable is driven by a motor, and a precise transmission system ensures its stable and uniform rotation, providing an orderly workflow for the thermal transfer of plastic products such as cosmetic cream caps and plastic bottle caps.
• Automatic positioning system: The system is mainly composed of sensors and positioning devices. Sensors are installed at each workstation of the turntable. When the plastic product arrives at the designated workstation, the sensor can accurately detect its position information and transmit the signal to the control system. The positioning device accurately adjusts the position of the plastic product based on the received signal to ensure that the position of each product during the thermal transfer process is accurate, thereby ensuring the accuracy of the transfer pattern.
• Thermal transfer system: It includes a heating component and a transfer head. The heating component generally uses an efficient heating element, such as a heating tube or a heating plate, which can quickly heat the transfer head to the set temperature. The material of the transfer head is usually a material with good thermal conductivity, such as silicone or a special alloy. The surface of the transfer head is customized according to the pattern to be transferred to ensure that the pattern can be clearly and completely transferred to the plastic product.
2. Working principle
• First, place plastic products such as cosmetic cream caps and plastic bottle caps on the feed station of the turntable. The turntable starts to rotate and transports the plastic products to each station in turn. When it reaches the thermal transfer station, the automatic positioning system accurately positions the plastic product. At the same time, the transfer head of the thermal transfer system has been heated to a suitable temperature by the heating component. The transfer head descends and fits tightly with the surface of the plastic product, and the pre-printed pattern on the transfer paper is transferred to the plastic product by hot pressing. After the transfer is completed, the transfer head rises, the turntable continues to rotate, and the transferred plastic product is transported to the discharge station to complete the entire thermal transfer process.
3. Scope of application
• It is mainly suitable for thermal transfer of various round plastic products, such as cosmetic cream caps, plastic bottle caps, plastic hoses, etc. These plastic products are widely used in cosmetics, pharmaceuticals, food and other industries. Through thermal transfer, brand logos, product information, decorative patterns, etc. can be added to its surface to enhance the beauty and recognition of the product and meet the market's demand for personalized product packaging.
4. Operation process
• Preparation: Install the transfer paper in the corresponding position of the thermal transfer system to ensure that the pattern on the transfer paper is correct. Turn on the machine, preheat the thermal transfer system, and set appropriate transfer temperature, pressure, turntable speed and other parameters according to the material of the plastic product and the requirements of the transfer pattern. Check whether the automatic positioning system is working properly.
• Feeding operation: Place plastic products such as cosmetic cream caps and plastic bottle caps neatly on the feed station of the turntable, and be careful not to block the feed channel.
• Thermal transfer process: Start the turntable and observe the operation of plastic products at each station. When arriving at the thermal transfer station, pay attention to check the positioning effect of the automatic positioning system and the quality of thermal transfer. If problems such as unclear transfer pattern and position offset are found, adjust the parameters in time.
• Discharging and inspection: After the transfer is completed, the plastic products are discharged from the discharging station, collected and sorted, and the transfer effect is inspected. If the next batch of plastic products needs to be thermally transferred, repeat the above steps.
Full automatically Soft-tube hot stamping Machine //Structure
Working table
10 stations rotating disk, index plate control
Surface treatment
Flame treatment
Press
Vertical press
Temperature control
IR Heater, automatically controlling
Foil collecting
Automatically collecting
H-TC50SA Full automatically Soft-tube hot stamping machine //Usage and characters
Guide
Common type of PE soft-tube gilt; Suitable for all kinds of soft-tube made of plastic material gilt;
With the smooth side of the cap are suitable for this machine gilt;
Also for some of the cosmetic cover a diameter less than 40mm gold foil.
With automatic transmission is fully automatic stamping machine cap, the cap for a top side of the gilt automatic stamping machine;
Structural design of the central compact structure; bottle feeding from the side, facing into the stamping station;
Stable horizontal movement, the frequency motor control, stamping pressure evenly, stamping quality;
Programmable logic controller fine-tuning various parameters, a good user interface;
Set a single machine debugging feature operation is set up can be fully functional operation;
As the bottle with the top and bottom of the points, the machine can automatically identify, saving labor costs and labor intensity.
Application fields
35mm in diameter, about the various sides of the foil cap;
All kinds of plastic material cap bronzing;
Various painted metal surface on the side of the bottle cap gilt;
Liquor industry, plastic containers and packaging industry, cosmetics industry, cap side tipping.
H-TC50SA Full automatically cap-side hot stamping Machine //Parameter
Technical parameters
Total consume Wattage: 260W;
Stamping temperature Rnange:20∼300℃;
Compress air Pressure﹕5－8Bbar;
Products Diameter:﹕（φ15~Φ35mm）×（20~60mm）
Max stamping Speed:2000-3000pcs/h
Outer dimension: 2300×2160×1200mm;
Net weight(kg) : 420;
Motor wattage: 1500W;
Power supply: 220V;
Heater wattage: 800W IR.
Works supply
110V-220VPower supply；
5-7Bar Compress air；
Package list
Package size: 2770×1680×1790MM;
Gross weight: 745kg
CBM: 8.329
H.S.Code
8443198000
Certificate
CE
H-TC50SA Full automatically Soft-tube hot stamping machine //Advantage
Function
Vertical cylinder pressure mechanism design, a strong pressure;
Stamping head can be adjusted for back-front, Left-right, Up-down, easy to operate safely and quickly;
Used for 8-bit rotary type feeding mechanism, significant savings in preparation time, improve the stamping speed;
Stamping pressure, temperature, time stamping adjustable;
Automatic foil feeding , Foil collection, and adjustment;
Lift stamping head height adjustable;
Bin storage, automatic Crawler installed for cap feeding;
Automatically distinguish device between top or Bottom of cap to ensure the correct position into the gilt;
Automatic stamping process;
The use of advanced modular program-controlled device, together with touch-screen display control component of the operating system, the action using SMC Corporation pneumatic control;
With a square column design, the machine structure, solid and durable;
Shift the amount of imported high precision sensor control, to ensure that the hot stamping effect more perfect;
Precision linear bearing high-quality, durable, lightweight and flexible to ensure that the machine is running, to extend the mechanical life.
IR heating, heating, high efficiency, stability and ensure stamping quality.
Rotary table design automatic inflatable device for stamping cap sideways
Summary︰
The most common design of the hot stamping machine for fully automatic cylindrical products is a vertical rotation structure. The products enter the feeding conveyor belt by manual or automatic feeding, and are arranged in turn into the turntable structure. The turntable rotates, receives surface dust removal treatment, flame treatment or plasma treatment, and then enters the hot stamping station, where the hot stamping is completed. The hot stamping process is similar to the semi-automatic hot stamping process, and then continues to enter the blanking position with the rotation of the turntable. Placed one by one by the unloading manipulator to the unloading conveyor belt.
