Plain flame treatment machine

Plain flame treatment machine

Model No.︰SF-250F

Brand Name︰LC

Country of Origin︰China

Unit Price︰US $ 2235 / pc

Minimum Order︰1 pc

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Product Description

Flame treatment machine:

• Improve surface energy: change the molecular structure of the material surface, improve the surface energy, and enhance the adhesion of the material to ink, coating, etc. For example, after flame treatment on the surface of polypropylene plastic products, its surface tension increases, which can make the ink adhere better and the printed pattern clearer and firmer.

• Improve wettability: make the material surface easier to be infiltrated by liquid, improve the physical and chemical properties of the surface, and help subsequent processing.

Flame treatment machines generally consist of the following structures:

• Combustion system: This is the core part, including gas supply devices (such as gas tanks or gas pipelines) and air supply devices (such as air compressors or fans), which are mixed and burned in the burner to produce flames.

• Flame nozzle: The flame generated by the combustion is evenly sprayed onto the surface of the object to be treated. Its structural design must ensure the uniformity and stability of the flame, and usually has multiple nozzles.

• Conveying system: It consists of a conveyor belt or a conveying mechanism, which is used to transport the material to be treated so that it passes through the flame area at a uniform speed to ensure the consistency of the treatment effect.

• Control system: mainly includes temperature sensors, gas regulating valves, wind speed regulators and timers, which can control parameters such as flame temperature, size, and processing time.

Plain Flame treatment Machine//Usage and characters

Guide

  • Mainly used for pre-treatment of polyethylene and polypropylene plastic products;
  • The better ink adhesion is available after the pre-treatment;
  • Cylinder bottles made by PP PE fit.;
  • The normal use of the flame treatment Machine in addition to prepare compressed air, but also to prepare a combustible gas, the machine itself an excuse to set the compressed air and combustible gas.

Application fields

  • Electron, Hardware, Auto, Toys, Gifts, Plastics parts,
  • Plastics products, House appliances, work of art, Stationery, Ornament, cosmetic, sports apparatus .

Plain flame treatment Machine//Parameter

Technical parameters

  • Flame width:250mm;
  • Burning Gas:LPG gas;
  • Conveyor speed:0~10m/min;
  • Outline dimension:2000X450X850mm;
  • Conveyor size:2000X340mm;
  • Combustion gas:Compressed air 8kg/cm2 ;
  • Bottle mouth diameter: 25mm;
  • Distance between Support seat: 100mm;
  • Max Bottle diameter: 100mm.

Works supply

  • Power: 1 phase 220V;
  • 5-7bar compress air;
  • Combustible gas

Package list

  • Dimension: 2.330×0.650×1.100m;
  • Gross weight; 190KG;
  • 1.60CBM.

H.S.Code

8443198000

Certificate

CE

 Plain Flame treatment Machine//Advantage

Function

  • Mainly used for the surface pretreatment of PE and PP plastic products;
  • Micro motor imported from Japan, stepless speed timing mode is adequate for different workpiece requirement;
  • The machine is two sides equipped with baffle-boards to improve the heat efficiency;
  • Advanced gushing nozzle is design generates a good combustion result, it is a product that saves energy;
  • According to the size of your product that is to be printed, replace the taper support to meet the different requirement of workpiece

Main configuration

  • Main Motor:zhejiang Motor/reducer;
  • Feeding Motor: Zhejiang Motor-31K15RGN-C/15W;
  • Contactor:Shanghai;
  • Relay : Shanghai;
  • Transport speeder :STS/AUS22-15W;
  • Cooling fan: SUNON/DP200A.

Accessories included

  • Operation instruction in English;

Plain  flame treatment Machine//Technical support

Printing elements

To achieve the Machine capabilities, Please notice

  • Please test with pp bottles before normal production;
  • Please test PP PE bottles with Blue flame;
  • Please ask Master professional electrician to maintain and repair Flame treatment Machine;
  • Please record the transport speed, flame width, flame angle to get best treat parameter.

Summary︰
The printing of polyolefin materials often encounters the problem of ink shedding. The main reason is that it is composed of non-polar molecules. The printer will first choose a special polyolefin ink. If the adhesion of the ink does not meet the requirements, then Consider pre-treating the product surface, and flame treatment is a common and effective method.
The most suitable products for flame treatment are some cylindrical plastic bottles, and the effect is satisfactory no matter whether solvent-based ink or UV ink is used. The flame treatment machine for plastic bottles is composed of a flame generating device and a conveyor belt. The conveyor belt is often equipped with a rotatable support cone. The bottle can be inserted into the cone and enter the flame treatment head with the conveyor belt. The inside of the flame treatment head is filled with compressed air and Combustible gas, after ignition, sprays out a flame with pressure, which can oxidize the surface of the bottle. For automatic screen printing machines, flame treatment devices have almost become a standard configuration.

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